Facilities & Equipment List
11-14-09
FACILTY
10,000 square foot: Climate controlled facility.
CNC Mill/Turn
Okuma Multus B300W 7 AXIS MILL/TURN : Big bore main spindle ,.1 Micron control,Sub Spindle ,Capto C6 10K B axis milling spindle,40 tool magazine with cluster tooling, probing, auto tool touch off, High pressure coolant 1000PSI,.
5 AXIS CNC MILLS
Okuma MU400 VA: 5 axis machining center 15K spindle with High Pressure thru spindle coolant . Large 106 tool magazine, probing ,laser tool touch off , pallet system for quick fixturing change.
Okuma MU400 VA: 5 Axis Machining center 15K spindle with High Pressure thru spindle coolant.Large 48 tool magazine,probing,laser tool touch off , pallet system for quick fixturing changes.
3 &4 AXIS CNC MILLS
Milltronics VM-24: 3 Axis CNC Machining Center. 40 x 24 x 25 travels. 15k 70 MM spindle. High speed machining, sub plate, and accessories, 20 tool changer. Networked.
Milltronics VM-20: 3 axis CNC machining Center 40 x 20 x26 travels.15k 70 MM Spindle 24 station side arm tool changer, high speed machining, through spindle coolant. networked.
Milltronics VM-15: 3 axis CNC Machining center 24x16x20 travels 15 K 70 MM spindle 16 station tool changer, high speed machining, networked.
Haas VF1: Rebuilt with Centroid 4 axis control package. 20 x 16 x 20 travels. 4th axis rotary table and 16 tool changer. Sub-plate, probing, networked.
3 Axis Bed Mill: With Centroid 3 axis control 30 x 17 x 23 travels. Sub plate and accessories.
SWI Sport K3: 2 Axis CNC Mill. 30 x15 x 18 travels.
CNC MILL SUPPORT TOOLING & EQUIPEMENT
Rego-Fix: Precision Swiss spindle tooling for all mills
Rego-Fix: Duel plane precision tool balancer
Centroid: DX1 5C CNC indexer
Dorian Tool: P382 electronic tool presetter
Ibag: Vacuum Chuck
Hauser: Super Precision Tilting Rotary Table
CNC LATHES
Mori Seiki SL1: 12x14 CNC lathe 12 station turret freshly rebuilt from bottom up in 2006 with new Centroid M400 control package ,6 K RPM,12 station turret and tailstock .Networked
Mori Seiki SL 3B: with fresh rebuild in 2007, Centroid control, 10 station turret with sandvik C4 capto tooling networked.
Nardini VersaTrace VS: 17 x 40 CNC lathe with Centroid control package.12 station turret, networked,
Hardinge HNC : Super Precision Lathe with Centroid CNC Retrofit Package 8 Station CNC Turret, Networked.
Manual Lathes
LeBlond Large Capacity Sliding Gap Bed Lathe w/DRO: 19 x 50 swings, 36 x 20 in the gap when the bed is slid out.
Monarch 10EE Precision Tool Room Lathe: with DRO. 11 x 30 travels.
Monarch 10EE Precision Tool Room Lathe: with DRO. 11 x 20 travels.
Accu-Finish: series11 Carbide tool Grinder
GRINDERS
Brown & Sharpe: Micromaster Hydraulic Surface Grinder. 6 x 18 travels.
Brown & Sharpe: #2 Surface Grinder. 6 x 18 travels.
Danobat 50: Cylindrical Grinder 10" swing 20" between centers.Swing down ID atachement
Kikinda : 11.75 x 39" Hydraulic surface grinder with Newal DRO on Z axis ,Roller X axis and variable voltage magnetic chuck.
HONE
Sunnen MBC 1802 : Precision Honing Machine with automatic size control. .060 to 6.5 diameter bores can be precision honed on this equipment.
FABRICATION/CUTOFF EQUIPMENT
Marvel 81A : Vertical band saw with 18x18 cube capacity
Die Acro: #2 Hand Bender
Do-All: Vertical Band Saw with 12 x 36 Capacity
Ellis: Miter Band Saw 9 Round Capacity 14 Flat
Lincoln: Ideal Arc DC 250 MIG Welder
Miller: AC/DC 250 Tig Welder with Chiller
Trinco: Dry Media Bead Blasting Cabinet
40 Ton: Hydraulic Press with air assisted hydraulics
Sheet Metal : Finger Brakes, Slip Rolls, Shear
HEAT TREATING EQUIPMENT
Lucifer: Heat Treating & Annealing Furnace with digital controls ,data logging and oxygen free purge
KH Huppert: Heat Treating Furnace with digital controls ,data logging and oxygen free purge
CRYROGENIC PROCCESSING
-300 Below Cryro proccessor: Iinternal capacity of 18" wide , 28"deep and 66 " long chamber,Data logging for proccess verification
PRECISION OUTSERVICES
Moscow Mills has developed a multitude of excellent relationships with high quality vendors for anodizing ,hard coat anodizing ,electropolish, gold plating, electro-less nickel, chrome plating, alodine ,PFA among others. Plating to Mill spec is also available.
PRECISION SUPPORT EQUIPMENT
Suburban, Hardinge, Bison, Royal, Starrett, Mitutoyo
MATERIALS
Extensive inventory of raw stock
INSPECTION
Wenzel XTREME 8.10.7 5 axis CMM: Volumetric work cube of (x)31.5"(y)39.4(z) 27.6.OpenDMIS Software. New June 2008..
Brown and Sharpe GAGE 2000 CMM: with REFLEX software
Micro Vue : Optical Comparator
Time TR200: Digital surface profilometer
Optodyne: precision laser Doppler calibration system for machine accuracy verification and maintenance.
Renishaw: QC-10 Ballbar system for machine accuracy verification and maintenance.
Rockwell Hardness Tester:
Meyer: Pin Gauge Set 0.011 To 1 , Gauges, Surface Plates, Mics, Gauge Blocks.
Block Head 4R: Air bearing spindle for TIR inspection
SOFTWARE
Job Boss: Integrated Shop Management Software including an internally developed website for time tracking, job tracking and custom tailored database (SQL) queries.
FeatureCam Mill/Turn Software V16. 1 seat Used to proggram our 7 axis CNC Mill/Turn.
FeatureCam V16: 2 seats 5 axis simultaneous software for programming of prismatic parts.
FeatureCam / Feature mill V16: 5 seats 3 -4 axis simultanious CAM Software w/3D Surfacing options at all machinist work stations (Platinum Support & Update Program Member) Imports native 2D and 3D file formats as well as industry standard formats such as IGES, ACIS,STEP DXF, and DWG.
FeaturCam: 2 seat's Turn software
CG-Tech Vericut: Version 7.1 Vericut software simulates CNC Machining in order to detect errors, potential collisions, or areas of inefficiency. Vericut enables NC programmers to correct errors before the program is ever loaded on the machine, thereby eliminating manual prove-outs. Vericut also optimizes NC program cutting speeds for more efficient machining.
Micro Estimating: Systems Estimating Software
CoreOnix DLB (Digital Lock box):Secure Large file transfer package.
Solidworks 2010 : 8 seats Located at all machinist work stations (Update Program Member)
COMPUTER EQUIPMENT
Networked Duel processor high end workstations w/CAD, CAM, Duel monitors at all shop workstations (14).
Secure internal network w/firewall, 2 terabyte RAID 5 backup as well as redundant off-site backup locations.
High speed fiber optic internet connection.
Office staff have their E Mail inbox opened up to 100MB to allow customers to send large files
SUPPORT STAFF
Mechanical Engineer (1)
QC (2)
CAD/CAM and machinists (7)
Industrial Electronics Technician (1)
IT support (3)
Vendor network
Extensive and well developed network of vendors who supply valuable services such as, plating, specialty coatings of all types, Specialty alloys and materials of all types
Materials
Moscow Mills experienced staff is comfortable in working with steel Stainless steel, aerospace alloys, titanium, hasteloy, inconel and all aluminum alloys
We have extensive experience in working with thermoplastics including Vespel, PEEK, torlon and more traditional plastics like Delrin, UHMW, Teflon and others.
We maintain a large inventory of material of all types and have a mature and well developed network of suppliers.
Maintenance staff
Machine tool: Moscow Mills has extensive experience in the maintenance, Retrofitting, modification and rebuilding of CNC tools and equipment. This unique ability allows us to utilize our equipment to the fullest and to radically minimize downtime associated with routine maintenance and repairs.
IT: Moscow Mills employees a highly experienced IT staff that is capable of modifying, creating and managing all IT requirements internally.
Shipping support
Moscow mills is located approximately 8 miles from interstate 89 and has a well defined shipping and receiving protocol .We do business with all standard vendors such as UPS, FedEx, Overnight transportation, Land air express and others. We have a ground level loading dock with fork truck loading capabilities.
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