Facility
• 11,500 sq. ft. and climate-controlled
Aerospace Spec Balancing Machines
• CEMB ZB2000/TC/GV/AERO 4400# capacity horizontal machine
• CEMB VEBN50/AERO 300# capacity 2-plane vertical machine
• Schenck H30 1000# capacity horizontal machine
Micro Balancing Machine
- Micro Balancing MU-6
7-Axis CNC Mill/Turn
• Okuma Multus B300W 7-AXIS MILL/TURN: big-bore main spindle, .1 micron control, sub-spindle, Capto C6 10K B axis-milling spindle, 40-tool magazine with cluster tooling, probing, auto-tool touch off, high-pressure coolant (1000 PSI)
5-Axis CNC Mills
• Okuma MU400 VA: 5-axis machining center 15K spindle with 1000 PSI high-pressure-through-spindle coolant, large 106-tool magazine, probing, laser-tool touch off, pallet system for quick fixturing change
• Okuma MU400 VA: 5-axis machining center 15K spindle with 500 PSI high-pressure-through-spindle coolant, large 48-tool magazine, probing, laser-tool touch off, pallet system for quick fixturing changes
3- and 4-Axis CNC Mills
• Milltronics VM-24: 3-axis CNC machining center, 40” x 24” x 25” travels, 15K 70 MM spindle, high-speed machining, sub-plate and accessories, 20-tool changer, networked
• Milltronics VM-20: 3-axis CNC machining center, 40” x 20” x 26” travels, 15K 70 MM spindle, 24-station side-arm tool changer, high-speed machining, through spindle coolant, networked
• Milltronics VM-15: 3-axis CNC machining center, 24” x 16” x 20” travels, 15K 70 MM spindle, 16-station tool change, networked
• Haas VF1: rebuilt with Centroid 4-axis control package, 20” x 16” x 20” travels, 4th-axis rotary table and 16-tool changer, sub-plate, probing, networked
• 3-Axis Bed Mill: with Centroid 3-axis control, 30” x 17” x 23” travels, sub-plate and accessories
• SWI Sport K3: 2-Axis CNC mill, 30” x 15” x 18” travels
CNC Mill Support Tooling and Equipment
• Rego-Fix: precision Swiss spindle tooling for all mills
• Rego-Fix: dual-plane precision tool balancer
• Kaiser: 12+ ultra-precision boring heads and accessories for all milling spindles; assures cylindricity and proper geometry of critical ID features
• Centroid: DX1 5C CNC indexer
• Dorian Tool: P382 electronic tool presetter
• Ibag: vacuum chuck
• Hauser: super precision tilting rotary table
CNC Lathes
• Mori Seiki SL1: 12 x 14 CNC lathe, freshly rebuilt from bottom up in 2006 with new Centroid M400 control package, 6K RPM, 12-station turret and tailstock, Sandvik C3/C4 capto tooling, networked
• Mori Seiki SL 3B: with fresh rebuild in 2007, Centroid control, 10-station turret with Sandvik C4 /C5 Sandvik capto tooling, networked
• Milltronics ML26/80 CNC Lathe: 84” between centers, 12-station front-mounted turret with Sanvik C4/C6 tooling, .6” through hole spindle with back chuck, 4 steady rests, new in 2011
• Nardini VersaTrace VS: 17” x 40CNC lathe with Centroid control package, 12-station turret, networked
• Hardinge CHNC1: precision lathe with Fanuc OMB control, 8-station turret, 16C spindle, networked
Wire EDM
• Sodick AG600L Linear Motor Submerged Wire EDM: travels X 23.62” x Y 14.96” x Z 13.77”x U 4.72” x V 4.72” allowing a 45-degree taper, machine is equipped with super PIKA finish technology capable of ultra-fine finsihes to Ra 0.04 µm; the machine has glass scales accurate to 10 nanometers (.4 millionths) that are mounted to all moving axis points
Manual Lathes
• LeBlond Large Capacity Sliding Gap Bed Lathe with DRO: 19” x 50” swings, 36” x 20” in the gap when the bed is slid out, Sandvik Capto and conventional tooling
• Monarch 10EE Precision Tool Room Lathe: with Newall DRO, 5-micron scales, 11” x 30” travels
• Monarch 10EE Precision Tool Room Lathe: with Newall DRO, 5-micron scales, 11” x 20” travels
• Accu-Finish: series11 Carbide tool grinder
Grinders
• Brown and Sharpe Micromaster Hydraulic Surface Grinder: 6” x 18” travels, Z-axis DRO .00005 resolution
• Brown and Sharpe #2 Surface Grinder: 6” x 18” travels
• Danobat 50 Cylindrical Grinder: 10” swing, 20” between centers, swing down ID attachment, Newall DP700 digital readout with 5-micron scales, magnetic coolant separator with fabric filter
• Kikinda: 11.75” x 39” hydraulic surface grinder with Newall DRO on Z-axis, Roller X-axis and variable voltage magnetic chuck
• Bryant Precision Center Hole Grinder: 2” to 42” length capacity with live tailstock
Hone
• Sunnen MBC 1802: precision honing machine with automatic size control, .060” to 6.5” diameter bores can be precision honed on this equipment
Fabrication/Cut Off Equipment
• Die Acro #2 Hand Bender
• Do-All Vertical Band Saw: with 12” x 36” capacity
• Ellis Miter Band Saw: 9” round capacity, 14” flat
• Lincoln Ideal Arc DC 250 MIG Welder
• Miller AC/DC 250 Tig Welder with Chiller
• Trinco Dry Media Bead Blasting Cabinet
• 40 Ton Hydraulic Press: with air assisted hydraulics
• Sheet Metal: finger brakes, slip rolls, shear
Heat Treating Equipment
• Lucifer Heat-Treating and Annealing Furnace: with digital controls, data logging and oxygen-free purge
• KH Huppert Heat-Treating Furnace: with digital controls, data logging and oxygen-free purge
Vibratory Stress Releif
- Bonal Systems Vibratory stress releif equipment
Cryogenic Processing
• 300-Below Cryo Processor: internal capacity of 18” wide, 28” deep and 66” long chamber, data logging for process verification
Precision Services
Moscow Mills has developed a multitude of excellent relationships with high-quality vendors for anodizing, hard-coat anodizing, electro polish, gold plating, electro-less nickel, chrome plating, alodine and PFA among others. Plating to Mill specifications is also available. If you have specific needs not shown here please ask. It is likely we have experience with your request or vendors fully capable of handling it.
Precision Support Equipment
• Suburban, Hardinge, Bison, Royal, Starrett and Mitutoyo
Inspection
Moscow Mills calibration manual following ISO 17025 recomended practices. Individual written calibration procedures for all metrology equipment. We own all the written standards to which our procedures refer.
• Dickson TM725: data logger to monitor temperature and humidity in inspection room
• Wenzel XTREME 8.10.7 5 axis CMM: volumetric work cube of X 31.5” x Y 39.4” x Z 27.6” (OpenDMIS software)
• Brown and Sharpe GAGE 2000 CMM: with REFLEX software
• Carl-Zeiss Universal Horizontal Metroscope: used to maintain certification of more than 95 percent of our gage library
• Mitutoyo-Calibration Grade 1(AA) Ceramic (cera) Gage Blocks Current NIST Cert.
• Electronic Bore Mics: three complete sets, SPI .35” to 4” carbide faces 3-point contact .00005 resolution
• Federal Formscan 3000 Roundness Tester
• Micro-Vue Optical Comparator
• Time TR200: digital surface profilometer with deep-bore and profile accessories
• Optodyne: precision-laser, Doppler-calibration system for machine accuracy verification and maintenance, including ball-screw mapping
• Renishaw: QC-10 electronic ball bar system for machine accuracy verification and maintenance
• Rockwell Hardness Tester: calibrated with NIST traceable standards
• Meyer: pin gages set 0.011” To 1” +/-, gages, surface plates, mics, gage blocks
• Block Head 4R: air-bearing spindle for TIR inspection
• Large Mitutoyo Bench centers for round part inspection
Software
• Job Boss: integrated shop-management software, including an internally developed website for time-tracking, job-tracking and custom-tailored database (SQL) queries
• FeatureCAM Mill/Turn Software 2012R2: used to program our 7-axis CNC Mill/Turn
• FeatureCAM 2012R2: two seats, 5-axis simultaneous software for programming of prismatic parts
• FeatureCAM / Feature Mill 2012R2: five seats, 3- to 4-axis, simultaneous CAM Software with 3D surfacing options at all machinist work stations (platinum support and update program member); imports native 2D and 3D file formats as well as industry standard formats such as IGES, ACIS, STEP, DXF and DWG
• FeatureCAM 2012R2: two seats, turn software
• SolidWorks 2012: eight seats, located at all work stations (update program member)
• SolidWorks Simulation Premium: SolidWorks simulation technology ensures the quality and performance of our design before we commit to production. Comprehensive analysis tools let us test models digitally for valuable insight early in the design process. With the information we develop, we can easily determine methods to reduce weight and material costs, improve durability and manufacturability as well as compare design alternatives to best meet specific customer requirements.
• SolidWorks: Enterprise PDM (EPDM) provides an easy way for designers to collaborate on product designs without worrying about version control or data loss. It stores CAD models and supporting documents anything from e-mails to images in an indexed central repository that tracks versions and automates workflows to eliminate wasteful repetition.
- Pro E Creo parametric solid modeling suite.
Computer Equipment
• Networked, dual-processor, high-end work stations with CAD, CAM and dual monitors (14)
• Secure internal network with firewall, eight terabyte RAID, five backups as well as redundant off-site backup locations
• High-speed, fiber-optic Internet connection
• Office staff have their e-mail inbox opened up to 100MB to allow customers to send large files
Support Staff
• Mechanical engineer (3)
• QC (2)
• Programmers, toolmakers, machinists (8)
• Industrial electronics technician and electromechanical repair (2)
• IT support (3)
• Vendor network: who supply valuable services such as plating, specialty coatings of all types, specialty alloys and materials of all types
Raw Materials
Our experienced staff is comfortable in working with stainless steel, aerospace alloys, titanium, hasteloy, inconel and all aluminum alloys. We have extensive experience in working with thermoplastics, including Vespel, PEEK, torlon and more traditional plastics like Delrin, UHMW, Teflon and others. If you do not see your material here please ask. It would be impossible to list all the materials with which we have worked. We maintain a large inventory of material of all types and have a mature and well-developed network of suppliers.
Maintenance Staff
• Machine Tool: Moscow Mills has extensive experience in the maintenance, retro-fitting, modification and rebuilding of CNC tools and equipment. This unique ability allows us to utilize our equipment to the fullest and to radically minimize downtime associated with routine maintenance and repairs.
• IT: Moscow Mills employs a highly experienced IT staff that is capable of modifying, creating and managing all IT requirements internally.
Shipping Support
Moscow Mills is located approximately 8 miles from I-89 and has a well-defined shipping and receiving protocol. We do business with all standard vendors such as UPS, FedEx, overnight transportation, Land Air Express and others. We have a ground-level loading dock with fork truck loading capabilities.
Updated April 27, 2013